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布勒最新四辊磨粉机MDDP
生产报告--MDDP/MDDQ
质量控制
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  质量控制
  

前言
Preface

  MDDP/Q磨粉机是无锡布勒继成功引进MDDK/L磨粉机生产和制造技术并在中国市场获得了良好的业绩之后。于2004年9月再次从BUZ引进的新型制粉机械。经我司的消化吸收、样机试制和瑞士专家对整机质量的检测确认厂现已批量投放市场。为确保产品的质量符合BUZ标准的要求,在质量控制方面,我们主要采取了下列措施:
Transferred from BUZ toBWUX in Sept. 2004,
MDDP/Q are newly developed
flour-milling equipment,
following the success of technolog and
manufacturing MDDK/L
mills which are well-sold in Chinese mat'. ketti
The new products, after assimilating
of which the overall quality has been
BUZ technology and fabricating
inspected and confirm. ad wy 5.l
have been already launched a mass marketing.
In order to ensure the quality of them comptlias wiith`BUZ standard the main
actions regarding quality control have been taken His follows:

演示稿提纲
  • Outline of this presentation
  • 采购过程的控制
    Control of Purchase Process
  • 制造过程的控制
    Control of Fabrication Process
  • 装配过程的控制
    Control of Assembly Process
  • 实物机器的检测结果
    Inspection Results of Machines
采购过程的控制
Control of Purchase Process
一供应商考评体系,确保供应商具有持续的质量保证能力。
A continual auaIlty assurance capacity ofour
suppfliters is ensured a Supplier Evaluation System.
一首样检验制度一确保采购件的符合性和正确性
The conformability and the correctness of incoming goads are guarateed by
a First Samle Insection Rule.
一关键部件采用进口件。如:气动和电控元器件.
Import key parts from overseas suppliers. Pneumatic parts and electrica controlling
ones,for examle.
  一坚持国产化过程中按日BUZ标准对比国标进行选材并检验和试验,最终确定是否符合要求。
  一些关键零部件还进行了进口和国产样件的实物比较一以确保与BUZ标准的一致性。

Finalize local parts by, inlocalization process,
sticking to selecting,inspecting and
testing them with a comparison
of BUZ Standard and China National
As for some key parts, local ones are
always compared with impart samples
to ensure they are accordance with BUZ Standard.
制造过程的控制
Control of Fabrication Process
  注重员工的技能培训,公司内部建立了对员工进行专业技术培训和考评的制度并多次邀请BUZ的专家来锡对员工进行现场指导和培训,以提高员工的技术能力。
Pay attention to our employees training.
We have established an occupational training and
evaluation system, and invited BUZ experts many times
to come and instruct/train our people so as to improve their competence.
坚持新产品转化过程中每周一次的例会制度-就技术、采购、制造、质量及进度进行协调。
Stick to a weekly meeting practice in the translation process of nevv
issues of technology, purchase, manufacture, quality anti progress.
装配过程的控制
Control of Assembly Process
每机一单的技术参数表---确保机器的规格参数信息清晰明了。
Each machine has Its own sole TA-Sheet to ensure the soa:ificationE
oata are explicit.
装配作业指导书---确保装配过程的规范性和一致性。
Instructional handbooks for assembling each kind of rnachincL are we
so that the standardization and the conformability of assembly
检验计划--确保各装配环节都符合标准的要求。
Ensure all steps of assembly meet requirements by using aninspection plan.
瑞士专家来锡现场培训和指导员工操作,并对机器的整体质量予以确认和授权生产。
Swiss experts came here and presented trainina and instructiens to。
and confirmed the overall puality of products and entitled日W
machines.
实物机器的检测结果
Inspection Results of Machines
MDDP磨粉机的检验项目及标准要求
Inspected Items and Requirements of MDDP Mill 
检验结果
磨辊辊体外圆对轴承公共轴线的径向跳动≤0.02mm Results

Diameter run一out of roller body against the centerine of bearings≤0.02mm
磨粉机空运转时的振动量,正、侧向振幅 ≤0.02mm
Running machine without products, its frontal and side swing ≥0.02mm
空载运转噪声≤80 dB(A)
Noise of running machine without products ≤ 80 dB(A)
轴承表面温升≤20℃
Temperature rise on the surface of bearing < 20℃
油漆涂装应符合SB/T 10148.10-1993中4.3.2的要求
Coatings shall comply with Clause 4.3甲2ofS日VT 90148.10-1993
电机引线部分与机壳之间的绝缘电阻应 ≥2兆欧
Insulation resistance between wire and shell of motor ≥2 Mohm
电机引线部分与机壳之间应能承受1750V, 50Hz历时1分钟的耐压试验无击穿和闪络现象
Voltage resistance test between wire and shell of motor, under condition of 1750V,5OHx for 1 minute,there shall be no breakdown or over-flash.